Eagle Bond Philippines Mobile# or Viber#: • (0917)-574-7770 • (0939)-100-9645 • (0956)-162-0275 • LandLine (02) 8461-7187

AnchorBond 500 Concrete Anchor Epoxy

Anchor Epoxy

AB500 Injection Type Epoxy Mortar

AnchorBond500 Concrete Anchor Epoxy is a super strong fixing and reinforcing solution for rebar and threaded rod heavy-duty structural anchoring connections.


Advantages and Benefits

  • Performance equivalent to top leading brands for injectable epoxy
  • High Performance / High strength / Strong Cohesion / Good Toughness
  • Excellent thixotrophy - Can be used for side and overhead fixings
  • Pure modified epoxy resin, no styrene
  • Aging resistance / Thermal and Heat resistance / Moisture resistance
  • Acid & alkali resistance / Seismic resistance, no expansion forces
  • Stable in humid and damp environment Can be used for cracked and uncracked concrete
  • Adjustable range of embedment depths
  • Can be used for anchoring to hollow blocks

Application Range

  • Installation and fixing of steel bars and bolts in concrete structure
  • Fix load using threaded rod to serve as anchor bolt
  • Reinforcement for curtain wall & bracket fixings
  • Building structure reinforcement & framework anchoring
  • Anchoring structural connection for slab, columns, beams, and other steel products.
  • Retrofitting solution for structural buildings and other structural anchoring requirements.
  • Fastening solution for various machine equipments
  • Reinforcement solution for highways, bridges, water conservancy projects and the likes
chemical_bolt

Video References


Substrate for Anchoring

Approved for use with post-installed threaded rod and rebar connection to cracked and non-cracked concrete with class C20/25 to C50/60

AnchorBond500 concrete anchoring epoxy is primarily used for the post-installation of anchor bolts. It features an epoxy agent with strong adhesive properties for bonding and securing loads to concrete by using rebar, bolts, rods, and dowels. This epoxy solution offers exceptionally high and ultimate bonding strength. It is the ideal choice for heavy loads, vibration resistance, and harsh environmental conditions.

eagle bond

Operable Time and Curing Time

Ambient temperature (°C) -5°C 0°C 15°C ≥25°C
Operable time (min) 120 60 45 25
Curing time (h) 72 48 24 12

Installation Guide

eagle bond

Step 1: Hole Drilling

Drill the hole according to the specified diameter and anchoring depth provided in the technical data sheet to ensure that the anticipated load strength requirements are met.

eagle bond

Step 2: Hole Cleaning

Ensure that the drilled hole is properly cleaned before injecting the chemical adhesive to avoid compromising the strength of the bond. Use steel brush and EB370 Industrial Blow Out Pump to clean debris and repeat the cleaning process at least 4 to 5 times.

eagle bond

Step 3: Injecting Chemical Adhesive

EagleBond AB500 Concrete Epoxy features a specialized static mixer and dispenser. It is advisable to inject approximately 70% or 2/3 of the adhesive volume relative to the hole's depth.


eagle bond

Step 4: Installation

It is recommended to use markers on the steel bar or threaded rod to indicate the appropriate depth for embedding the anchor. Gently and steadily insert the steel bar or threaded rod in a single direction until it reaches the bottom of the drilled hole.

eagle bond

Step 5: Curing Time

During curing time, Avoid moving the steel bar or bolt and refrain from applying load.

eagle bond

Step 6: Load installation

For recommended safety load, Please check the Anchoring Load Capacity Chart.


Material Specifications

Tensile Strength (ASTM D638) ≥55 MPa ≥7977 psi
Compressive Strength (ASTM D695) ≥82 MPa ≥12,000 psi
Compressive Modulus (ASTM D695) ≥3500 MPa -
Bending Strength ≥50MPa ≥7252 psi
Splitting Strength ≥8.5MPa ≥1233 psi
Elongation at Break (ASTM D638) 1.4% -
Deflection Temperature (ASTM D648) ≥65℃ -
Viscosity of Mixture 18-22Pa•S -
Density after Curing 1.5±0.1g/cm^3 -
Thixotropy Index ≥4.0 -

Chemical Resistance

Chemical Substances Concrete admixtures
Diesel oil
Petrol
Construction solvents
Concrete form release oil
Marine environment water
Deionized water
Salt spray corrosion test
Environmental Substances
Alkaline Concrete drilling mud
Concrete potash solution
Solvents Xylene (mixture)

Settings Guide for Anchor Rod

chemical_bolt
chemical_bolt
Diameter dia M8 M10 M12 M16 M20 M24 M30
Hole Diameter do mm 10 12 14 18 24 28 35
Anchoring Depth hef mm 80 90 110 125 170 210 280
Max Torque Tins Nm 10 20 40 80 120 150 300
Minimum Thickness of Concrete hmin mm 110 120 140 160 220 260 330
Minimum Spacing for Bolt Smin mm 40 45 55 65 85 105 140
Minimum Edge Distance Cmin mm 40 45 55 65 85 105 140
Fixture Hole Diameter dr mm 9 12 14 18 22 26 33
Fixture Max Thickness tfix mm 20 25 30 40 50 65 70

Recommended Safety Load & Permissible Load for C20/25 Concrete Class

Non-Cracked Concrete Bolt Grade M8 M10 M12 M16 M20 M24 M30
Tension G4.8 kN 10.0 13.5 20.5 32.8 41.0 61.5 82.8
Shear G4.8 kN 7.5 9.0 14.3 27.0 37.6 54.5 78.0
Tension G8.8 kN 10.3 14.2 21.2 34.3 48.5 66.5 87.8
Shear G8.8 kN 10.4 13.3 22.1 42.8 59.4 79.7 101.0
Tension ss304 kN 10.1 13.7 20.9 34.3 46.5 63.5 86.3
Shear ss304 kN 9.6 10.5 15.8 29.3 39.4 58.2 80.0
Cracked Concrete Bolt Grade M8 M10 M12 M16 M20 M24 M30
Tension G4.8 kN 6.2 8.2 9.5 11.5 20.3 26.0 36.8
Shear G4.8 kN 5.3 7.8 11.5 19.0 29.0 44.9 72.0
Tension G8.8 kN 6.4 8.5 10.9 12.8 22.8 29.5 37.4
Shear G8.8 kN 8.2 10.9 19.6 35.5 44.0 62.7 91.5
Tension ss304 kN 6.3 8.4 9.8 12.6 21.4 26.3 37.4
Shear ss304 kN 5.4 8.9 11.7 19.2 32.0 45.7 72.5

Note: The Safety Load Estimation typically represents approximately one-half to one-third of the actual Ultimate Strength
*Increasing the diameter and anchoring depth of the drilled hole will proportionately increase the recommended safety load


Recommended Safety Load & Permissible Load for Rebar (Grade 40/60)

AnchorBond500 Concrete Epoxy
AnchorBond500 Concrete Epoxy

AnchorBond500 Concrete Epoxy

Note: The Safety Load Estimation typically represents approximately one-half to one-third of the actual Ultimate Strength
*1 kilonewton (kN) is approximately equal to 101.97 kilograms (kg)

Designed Anchoring Load for C30 Concrete Class

Diameter
Φ(mm)
Hole Diameter
Φ(mm)
Anchoring Strength Reference (kN)
10 13 26 27 27 28
12 16 37 38 38 39
14 18 46 48 50 52 54
16 20 60 68 68 68 69
18 22 75 83 84 85 85
20 25 95 100 100 100 105
22 28 115 128 128 128 128
25 32 145 160 160 162 165 165
28 35 176 195 205 205 205 205
32 40 240 245 245 260 270
40 50 310 370 405 420 422
Anchoring Depth 80 90 100 110 120 135 150 160 180 200 220 240 250 270 305 350 400 440

Estimated Fixings Per Epoxy Tube

Diameter(mm) Hole Dia(mm) Depth(mm) Number of Fixings
M8 10 80 80
M10 12 90 50
M12 14 110 30
M16 18 125 20
M20 24 170 10
M24 28 210 6
M30 34 260 3
M36 40 330 1
Note: The accuracy of this estimation chart table is subject to variations based on the specific settings of the drilled hole, anchoring depth, and the uniformity of application.