AnchorBond 500 Concrete Anchor Epoxy

AB500 Injection Type Epoxy Mortar

AnchorBond500 Concrete Anchor Epoxy is a super strong fixing and reinforcing solution for rebar and threaded rod heavy-duty structural anchoring connections.

Technical Data
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Material Safety Datasheet
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Advantages and Benefits

Performance equivalent to top leading brands for injectable epoxy
High Performance / High strength / Strong Cohesion / Good Toughness
Excellent thixotrophy - Can be used for side and overhead fixings
Pure modified epoxy resin, no styrene
Aging resistance / Thermal and Heat resistance / Moisture resistance
Acid & alkali resistance / Seismic resistance, no expansion forces
Stable in humid and damp environment Can be used for cracked and uncracked concrete
Adjustable range of embedment depths
Can be used for anchoring to hollow blocks

Application Range

Installation and fixing of steel bars and bolts in concrete structure
Fix load using threaded rod to serve as anchor bolt
Reinforcement for curtain wall & bracket fixings
Building structure reinforcement & framework anchoring
Anchoring structural connection for slab, columns, beams, and other steel products.
Retrofitting solution for structural buildings and other structural anchoring requirements.
Fastening solution for various machine equipments
Reinforcement solution for highways, bridges, water conservancy projects and the likes

Video References

Substrate for Anchoring

Approved for use with post-installed threaded rod and rebar connection to cracked and non-cracked concrete with class C20/25 to C50/60

AnchorBond500 concrete anchoring epoxy is primarily used for the post-installation of anchor bolts. It features an epoxy agent with strong adhesive properties for bonding and securing loads to concrete by using rebar, bolts, rods, and dowels. This epoxy solution offers exceptionally high and ultimate bonding strength. It is the ideal choice for heavy loads, vibration resistance, and harsh environmental conditions.

Operable Time and Curing Time

Ambient temperature (°C)	-5°C	0°C	15°C	≥25°C
Operable time (min)	120	60	45	25
Curing time (h)	72	48	24	12

Installation Guide

Step 1: Hole Drilling

Drill the hole according to the specified diameter and anchoring depth provided in the technical data sheet to ensure that the anticipated load strength requirements are met.

Step 2: Hole Cleaning

Ensure that the drilled hole is properly cleaned before injecting the chemical adhesive to avoid compromising the strength of the bond. Use steel brush and EB370 Industrial Blow Out Pump to clean debris and repeat the cleaning process at least 4 to 5 times.

Step 3: Injecting Chemical Adhesive

EagleBond AB500 Concrete Epoxy features a specialized static mixer and dispenser. It is advisable to inject approximately 70% or 2/3 of the adhesive volume relative to the hole's depth.

Step 4: Installation

It is recommended to use markers on the steel bar or threaded rod to indicate the appropriate depth for embedding the anchor. Gently and steadily insert the steel bar or threaded rod in a single direction until it reaches the bottom of the drilled hole.

Step 5: Curing Time

During curing time, Avoid moving the steel bar or bolt and refrain from applying load.

Step 6: Load installation

For recommended safety load, Please check the Anchoring Load Capacity Chart.

Material Specifications

Tensile Strength (ASTM D638)	≥55 MPa	≥7977 psi
Compressive Strength (ASTM D695)	≥82 MPa	≥12,000 psi
Compressive Modulus (ASTM D695)	≥3500 MPa	-
Bending Strength	≥50MPa	≥7252 psi
Splitting Strength	≥8.5MPa	≥1233 psi
Elongation at Break (ASTM D638)	1.4%	-
Deflection Temperature (ASTM D648)	≥65℃	-
Viscosity of Mixture	18-22Pa•S	-
Density after Curing	1.5±0.1g/cm^3	-
Thixotropy Index	≥4.0	-

Chemical Resistance

Chemical Substances	Concrete admixtures
	Diesel oil
	Petrol
	Construction solvents
	Concrete form release oil
	Marine environment water
	Deionized water
	Salt spray corrosion test
	Environmental Substances
Alkaline	Concrete drilling mud
Alkaline	Concrete potash solution
Solvents	Xylene (mixture)

Settings Guide for Anchor Rod

Diameter	dia		M8	M10	M12	M16	M20	M24	M30
Hole Diameter	do	mm	10	12	14	18	24	28	35
Anchoring Depth	hef	mm	80	90	110	125	170	210	280
Max Torque	Tins	Nm	10	20	40	80	120	150	300

Minimum Thickness of Concrete	hmin	mm	110	120	140	160	220	260	330
Minimum Spacing for Bolt	Smin	mm	40	45	55	65	85	105	140
Minimum Edge Distance	Cmin	mm	40	45	55	65	85	105	140

Fixture Hole Diameter	dr	mm	9	12	14	18	22	26	33
Fixture Max Thickness	tfix	mm	20	25	30	40	50	65	70

Recommended Safety Load & Permissible Load for C20/25 Concrete Class

Non-Cracked Concrete	Bolt Grade		M8	M10	M12	M16	M20	M24	M30
Tension	G4.8	kN	10.0	13.5	20.5	32.8	41.0	61.5	82.8
Shear	G4.8	kN	7.5	9.0	14.3	27.0	37.6	54.5	78.0

Tension	G8.8	kN	10.3	14.2	21.2	34.3	48.5	66.5	87.8
Shear	G8.8	kN	10.4	13.3	22.1	42.8	59.4	79.7	101.0

Tension	ss304	kN	10.1	13.7	20.9	34.3	46.5	63.5	86.3
Shear	ss304	kN	9.6	10.5	15.8	29.3	39.4	58.2	80.0

Cracked Concrete	Bolt Grade		M8	M10	M12	M16	M20	M24	M30
Tension	G4.8	kN	6.2	8.2	9.5	11.5	20.3	26.0	36.8
Shear	G4.8	kN	5.3	7.8	11.5	19.0	29.0	44.9	72.0

Tension	G8.8	kN	6.4	8.5	10.9	12.8	22.8	29.5	37.4
Shear	G8.8	kN	8.2	10.9	19.6	35.5	44.0	62.7	91.5

Tension	ss304	kN	6.3	8.4	9.8	12.6	21.4	26.3	37.4
Shear	ss304	kN	5.4	8.9	11.7	19.2	32.0	45.7	72.5

Note: The Safety Load Estimation typically represents approximately one-half to one-third of the actual Ultimate Strength
*Increasing the diameter and anchoring depth of the drilled hole will proportionately increase the recommended safety load

Recommended Safety Load & Permissible Load for Rebar (Grade 60)

Note: The Safety Load Estimation typically represents approximately one-half to one-third of the actual Ultimate Strength
*1 kilonewton (kN) is approximately equal to 101.97 kilograms (kg)

Designed Anchoring Load for C30 Concrete Class

Diameter Φ(mm)	Hole Diameter Φ(mm)	Anchoring Strength Reference (kN)
10	13	26	27	27	28
12	16		37	38	38	39
14	18			46	48	50	52	54
16	20					60	68	68	68	69
18	22						75	83	84	85	85
20	25							95	100	100	100	105
22	28								115	128	128	128	128
25	32									145	160	160	162	165	165
28	35										176	195	205	205	205	205
32	40												240	245	245	260	270
40	50														310	370	405	420	422
Anchoring Depth		80	90	100	110	120	135	150	160	180	200	220	240	250	270	305	350	400	440

Estimated Fixings Per Epoxy Tube

Diameter(mm)	Hole Dia(mm)	Depth(mm)	Number of Fixings
M8	10	80	80
M10	12	90	50
M12	14	110	30
M16	18	125	20
M20	24	170	10
M24	28	210	6
M30	34	260	3
M36	40	330	1

Note: The accuracy of this estimation chart table is subject to variations based on the specific settings of the drilled hole, anchoring depth, and the uniformity of application.